Updated: July 2025
Ready to take your PK Grill to the next level? Whether you’re a seasoned pitmaster or just getting started, these proven mods and hacks will transform your grilling experience and help you cook like a pro.
PK Grills have earned their reputation as some of the most versatile and durable grills available. Their signature cast aluminum construction provides exceptional heat retention and even cooking, making them a favorite among BBQ enthusiasts for over 70 years.
What sets PK Grills apart is their adaptability. With the right modifications, you can transform your basic grill into a multi-functional outdoor cooking powerhouse that handles everything from perfect steaks to wood-fired pizza.
In this comprehensive guide, I’ll share 8 game-changing PK Grill mods and hacks that will enhance performance, expand cooking options, and make your grilling sessions more enjoyable. Let’s dive in!
Essential Hack: Keep Charcoal Away from Grill Walls
This fundamental technique is crucial for optimal performance and grill longevity. Here’s why it matters and how to implement it properly.
Why This Hack Is Critical:
- Cast aluminum walls radiate intense heat when charcoal touches them
- Direct contact reduces charcoal efficiency by up to 30%
- Can cause permanent pitting and damage to grill walls
- Creates uneven heat distribution
The Solution: Charcoal Containment
Use a dedicated PK Grill Charcoal Basket or create your own using a deep aluminum cake pan (9″ x 12″ x 2″) with multiple ¼-inch holes drilled throughout.
Benefits You’ll Notice:
- Easier cleanup – just lift out the basket when done
- More efficient fuel consumption
- Better heat control and distribution
- Extended grill lifespan
Game-Changing Mod: Add a Built-In Thermometer
Temperature control is everything in grilling, and this mod gives you precise monitoring without constantly lifting the lid.
Why You Need This:
- Eliminates guesswork in temperature management
- Reduces heat loss from frequent lid opening
- Essential for low-and-slow cooking techniques
- Professional-level monitoring
The PK Grills Tel-Tru Thermometer Kit is specifically designed for PK Grills and includes everything needed for installation.
Installation Steps:
- Mark the optimal location (dome area, 2-3 inches from edge)
- Use a step drill bit for clean hole creation
- Install with included wing nut and flashing
- Calibrate using boiling water test
For detailed installation guidance, check out our complete guide to adding a thermometer to a PK grill.
Comfort Hack: Raise Your Grill Height
Save your back during long grilling sessions with this simple ergonomic improvement.
The Problem: Standard grill height forces most people to hunch over, causing back strain during extended cooking sessions.
The Solution: Create a stable elevation platform rather than modifying the grill legs.
Materials Needed:
- 45″ x 25″ hardwood plank (cedar or pressure-treated pine)
- 5-7 inches thick for optimal height adjustment
- Router or circular saw for leg recesses
Construction Tips:
- Mark leg positions with grill in place
- Route recesses ½-inch deeper than leg height
- Test fit before final cuts
- Sand smooth and apply weather sealant
- Ensure platform is level and stable
This modification typically raises cooking height by 5-6 inches, making it comfortable for most adults.
Advanced Mod: Install a Grill Vortex System
Transform your PK Grill into a multi-zone cooking powerhouse with indirect heat capabilities.
What It Does:
- Creates distinct heat zones (direct, indirect, infrared)
- Enables reverse-searing techniques
- Perfect for cooking different foods simultaneously
- Adds rotisserie-style convection effects
The BBQ Vortex is constructed from heavy-gauge stainless steel and fits perfectly in PK Grills.
Cooking Techniques Unlocked:
- Reverse searing for thick steaks
- Indirect roasting for whole chickens
- Multi-level cooking with different heat intensities
- Smokier flavors from enhanced airflow
Versatility Mod: Pizza Oven Conversion
Turn your grill into a authentic pizza oven capable of restaurant-quality results.
Why Standard Grilling Fails for Pizza:
- Direct heat chars bottom before top cooks
- Uneven temperature distribution
- Lack of stone surface for proper crust
The Game Changer: Install a PK Grills 14-inch Ceramic Pizza Stone
Features That Matter:
- Thermal shock resistant ceramic construction
- Includes elevation rack for proper airflow
- 14-inch diameter accommodates personal-sized pizzas
- Works for bread, pastries, and other baked goods
Pro Tips for Pizza Success:
- Preheat stone for 15-20 minutes
- Use semolina flour to prevent sticking
- Keep lid closed for oven effect
- Rotate pizza halfway through cooking
Efficiency Hack: Strategic Drip Management
Capture valuable drippings while keeping your grill clean with proper tray placement.
A quality drip tray system serves multiple purposes:
Benefits:
- Collect drippings for gravies and au jus
- Prevent flare-ups from excessive grease
- Easier post-cooking cleanup
- Protect grill bottom from staining
Best Practices:
- Position under higher-heat zones
- Use disposable liners for easy cleanup
- Empty regularly during long cooks
- Save drippings for flavor enhancement
Capacity Hack: Multi-Level Cooking Grid
Double your cooking space and create temperature zones with an elevated cooking surface.
The PK Littlemore Raised Grid adds a secondary cooking level 3.5 inches above the main grate.
Strategic Uses:
- Warming zone for cooked items
- Lower-temperature cooking for delicate foods
- Increased capacity for large gatherings
- Vegetable grilling while searing meat below
Construction Details:
- Marine-grade stainless steel construction
- Fits securely without modification
- Easy removal for cleaning
- Dishwasher safe components
Convenience Mod: Integrated Prep Station
Eliminate trips back to the kitchen with a dedicated cutting and prep surface attached to your grill.
Why This Matters:
- Keeps raw and cooked foods properly separated
- Provides immediate workspace for last-minute prep
- Creates serving area for finished dishes
- Maintains food safety protocols
The PK Cutting Board Attachment offers:
- 17.5″ x 11.5″ premium teak construction
- Natural antimicrobial properties
- Weather-resistant finish
- Tool-free attachment system
Maintenance Tips:
- Oil monthly with teak oil
- Clean with mild soap only
- Allow to dry completely before storage
- Sand lightly if surface becomes rough
Maximizing Your Investment
These 8 modifications transform your PK Grill from a basic cooker into a versatile outdoor kitchen. Here’s my recommended implementation order:
Start With Essentials:
- Charcoal basket (immediate performance boost)
- Built-in thermometer (precision control)
Add Comfort Features:
- Height elevation platform
- Drip management system
Expand Capabilities:
- Pizza stone conversion
- Grill vortex system
- Multi-level cooking grid
- Integrated prep station
Personal Favorites: The pizza stone and grill vortex combinations unlock cooking techniques that rival dedicated pizza ovens and smokers, making your PK Grill a true outdoor cooking centerpiece.
Investment Perspective: While these modifications require upfront costs, they significantly extend your grill’s versatility and lifespan, providing excellent long-term value.
Ready to transform your grilling experience? Start with one or two mods and gradually build your ultimate PK Grill setup!
